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HYBRID CUSTOM PACKAGING SOLUTIONS

Get maximum protection with custom designed hybrid packaging solutions. Many of our custom packaging designs are engineered utilizing hybrid packaging solutions including foam, wood, plastics and cardboard products, for high levels of structural strength, or superior protection from shock or abrasion.

Hybrid packaging solutions are designed to offer the protection levels required while reducing the packaging costs. For example using a combination of corrugated cardboard and wood instead of a wooden crate.

Our team of engineers are always happy to assist our clients in selecting the packaging materials and design best suited to their application.

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PRODUCT DETAIL:

CUSTOM DESIGNED PACKAGING:

Utilizing custom packaging helps reduce damage to components during shipment, therefore positively impacting the environment by reducing the need for product re-makes and re-shipments.

SmartShield's custom packaging designs are engineered with precision and integrity, with a variety of manufacturing capabilities including:
  • 5-axis waterjet cutting
  • CNC knife cutting
  • CNC routering
  • Laser engraving
  • Die cutting
  • Precision wood working equipment

Crates
Custom designed wood crates may include inserts constructed with a variety of materials including plywood, foam, heavy duty corrugated cardboard, chipboard, felt, rubber and more.
In some instances crates may be replaced with a hyrid solution including wood and heavy-duty corrugated cardboard, as pictured.

Plastic Cases
Custom designed plastic cases may include inserts constructed with pick and pluck foam, precision cut foam, plastic or metal. More custom features include Velcro, variable latch and wheel options and customized locks.

Corrugated Cardboard Products
Custom designed corrugated cardboard products include items such as cartons, trays/lids, sleeves, sheet/pads, dividers/partition. A combination of these are often used together to provide higher levels of protection, and also combined with foam inserts or sets, honeycomb, chipboard, or wood.

Honeycomb Products
Honeycomb is often used in corrugated cartons not only for protection, but also as an insulator. It is also used for robust corner edge protectors or for pallets for light weight applications.

Chipboard Products
Chipboard is used for cartons, trays, sleeves, dividers and sheets, much like corrugated cardboard, and paired with foam pieces, sets or inserts for added shock or abrasion resistance. Thermoformed plastic inserts are also often utilized in chipboard containers.

Corrugated Plastic Products
Corrugated plastic products are used in a similar way to corrugated cardboard, as box and dividers, especially in applications where it needs to be cleaned, it is also an excellent reusable option.

Shadow Boarding
Shadow boards may be constructed with foam, corrugated or HDPE plastics, or a combination of these materials.
Plastic materials are ideal for applications where components may leave residue and the shadow board will require cleaning prior to re-use.

Foam Sheets & Foam Sets 
Foam is a popular protective packaging material available in a variety of types and densities to provide high levels of shock resistance and to prevent abrasion. It may be used from simple sheet form, to complex sets, depending on the application. Foam sets are commonly paired with corrugated cardboard or plastic products, crates or plastic cases.

SmartShield takes pride in making our customers smile with packaging done right. Our dedicated team are always happy to share our knowledge of material types available, and use our creative expertise to assist you in achieving an impeccable package design within your sustainability goals and budget. 

Contact Us: 1800 224 2109

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Product description and specifications content is accurate and true to the best of SmartShield Packaging's knowledge.
Style, colour or size in some pictures may not depict product exactly.